Your ideas - our job!
Metallurgical productions and equipment (turnkey solutions)
READY SOLUTIONS:
Terms of Reference (Conformed Specification) > Design > Manufacturing > Delivery of equipment > Equipment Installation > commissioning > technological and technical support > service.
According to the customer's specifications, NiTiMet Company and IE Bondarev AB will design, compose, deliver and run the production line on a turnkey basis (molding, extrusion, rolling, drawing, sizing, line-correcting (straightening), welding) for the production of semi-products (castings, ingots, rods, profiles, tubes, wire) of nickel-based alloys, titanium, aluminum, magnesium, stainless steel, heat-resistant steel, alloys with special physical properties, etc. with technological support and our innovative original solutions.
For production lines we supply the necessary accompanying equipment and instruments, that are needed to ensure the full technical control at all stages of the production process, including the input control on the preassigned parameters of operational control and final inspection of products.
We provide full technological support of all associated phases of mechanical processing of metals and alloys, and follow-up service.
A typical list of the equipment supplied with the technological support:
- Extrusion lines: extrusion presses and the necessary accompanying adjustage (with machines and mechanisms for finishing and preparation for shipment of metal: cutting, editing, cleaning, labeling, etc.) and with the technological support.
- Drawing tools, calibration tools, leveling machines and other related equipment with machines and mechanisms for finishing wire and rods (cutting, editing, cleaning, winding, unwinding, tying, labeling, etc.) with technological support.
- Vacuum electric arc (including the crucible skull) and electron-beam furnaces for melting ingots of various alloys, including primary and secondary remelting charge, and with the technological support.
- Induction and high-speed electric-metal heating furnaces.
- Resistance heating furnaces for precision heating of ingots, rods and billets of aluminum, titanium, superalloys, nickel-based and refractory alloys before heat treatment with cooling processing in different environments or in vacuum.
- Equipment for primary processing of powders, granules of different metals and alloys.
- Non-standard equipment for checking the quality of semi-products by non-destructive testing.
- Inert gas purification machines.
- Electric-processing equipment for processing of hard alloys.
- Swaging machines.
- Equipment for the input and output products control.
- We carry out delivery of any other non-standard metallurgical and metal-processing equipment with our innovative original technical solutions, including the patented ones.
Production technologies of products and their design are protected by original patents:
RF Patent # 2604284 from November 15 2016 "A method of obtaining intermediate products(semiproducts) from rapidly crystallized aluminum alloys" Bondarev A.B., Bondarev B.I.
RF Patent # 2602311 from 21.10.2016 "A method of obtaining products from heat resisting nickel alloys powders" Bondarev A.B., Bondarev B.I.
RF Useful model Patent # 161735 from 13.04.2016 "Locking element valve with thermo locking element of an alloy with shape memory TiNi" Bondarev A.B., Lukianova S.N., Bondarev I.A.
RF Useful model Patent # 159165 from 30.06.2015 "Bimetallic element comprising nitinol (Shape Memory Alloy)" Bondarev A.B., Lukianova S.N.
RF Patent # 2253521 from 10.06.2005 "A method of production of sheets from alloy on the basis of magnesium for electrochemical sources of current" Bondarev A.B. and others.
RF Patent # 2232066 from 10.07.2004 "A method of receiving granules of magnesium or magnesian alloys" Bondarev B.I, Bondarev A.B.
RF Patent # 2222756 from 27.01.2004 "The induction melting crucible furnace for production of ingots and castings from magnesian alloys" Bondarev B.I, Bondarev A.B.
RF Patent # 2225279 from 10.03.2004 "Device for a modulation of liquid metal or electroconductive liquids" Bondarev B.I, Bondarev A.B.
RF Patent # 2220016 from 27.12.2003 "Method of production of molded articles from magnesian alloys" Bondarev B.I, Bondarev A.B.
RF Patent # 2215599 from 10.11.2003 "Method of production of sheets and plates from magnesian alloys" Bondarev B.I, Bondarev A.B.
RF Useful model Patent # 28535 from 27.03.2003 "The induction melting crucible furnace for production of ingots and castings from magnesian alloys" Bondarev B.I, Bondarev A.B.
RF Useful model Patent # 27131 from 10.01.2003 "The clamping device" Bondarev A.B. and others.
RF Useful model Patent # 25585 from 10.10.2002 "The melting furnace for magnesium alloys" Bondarev B.I, Bondarev A.B.
RF Patent # 2190679 from 10.10.2002 "A method of producing magnesium alloy ingots" Bondarev B.I, Bondarev A.B.
RF Patent # 2225578 from 01.07.2002 "The melting furnace for magnesium alloys" Bondarev B.I, Bondarev A.B.
RF Useful model Patent # 25439 from 05.06.2002 "A device for overflow of the molten metal or conductive liquids" Bondarev B.I, Bondarev A.B.
RF Patent # 2162900 от 10.02.2001 "The method for producing a method for producing rods and wires of alloys of nickel-titanium system shape memory effect and a method of producing these alloys" Bondarev A.B. and others.
SU Patent # 1740477 from 15.06.1992 "Aluminum-based alloy" Bondarev A.B. and others.
USSR Patent # 1568362 from 01.02.1990 "Die for Hydro-materials from heat-resistant and high-strength powdered aluminum-based alloys" Bondarev A.B. and others.
USSR Patent # 1061495 from 07.06.1992 "Aluminum-based alloy" Bondarev A.B. and others.
